Case study of new cement technology in compare with traditional technology
1- Project name: started from (1000) Ton up to any capacity.
2- Required less power consumption since this technology based on electronic module not mechanical.
3- Required less Construction period, which is not more than 24 month for 6000 Ton per day Portland cement.
4- This technology based on modular technology so can add and increase the production capacity after project completion very easily with low cost.
5- Since it is new technology so can produced more than one type of cement (rather than Portland cement).
6- Less operation cost with average around 20% and more in compare with traditional technology.
7- Can produce LC3 cement: this is (Limestone – Cement – Calcined – clay) mixing blend that
Produces a better cement at a lower cost the advantage of this class of blended cement compared with 100% Portland cement is that it has improved durability, lower carbon emissions, lower operating cost and will extend the life of the limestone reserve.
This option will provide a saving of 35% of operation costs compared to traditional cement plants.
8- Reduction in total setup cost with no compromising on quality, we offer highest quality.
9- Reduction in operation costs.
10- Reduction in carbon emissions.
11- Extend the life of the limestone reserve.
12- All equipment’s, machineries (plant) with 7 year Guarantee.
13- We can handle Operation & Management for the plant after completion.
14- Using supersonic electro catalytic cement reactors (new technology) will provide annual savings of USD 12,000,000-15.000.000 of maintenance costs compared to traditional mechanical plants.
15- Using modular reactors can be built in separate phases, for example, a first stage of a 3000-Ton per day then another 3000 ton per day – up to project owner requirement.
16- Based on above data the ROI (Return of investment will be shorter).
17- For the normal and / or annual maintenance purpose no need to shut down whole plant and lose all production in compare with traditional module, so in our technology we have 8 reactor and each one produce around 1000 Ton per day so we will lose only the production of one line and the rest will be on service.
18- Since the technology is based on latest and digitalized technology, Maximum workers need it for operating this plant equal to 30 employ.
19- Need less area for installation since we are not using some parts as in traditional technology.
